MAP Mobile Asphalt Mixing Plant

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Brief Introduction

MAP series mobile asphalt mixing plant is our company's latest generation of asphalt products. SINOSUN Mobile asphalt mixing plant is convenient for quick transportation and installation, with modular design and compact structure. The disassembly and installation work can be completed in five days, which greatly save manpower and material resources.

MAP series mobile asphalt mixing plant can run on the different road, with capacity range 40-120 ton per hour.

In short, MAP series mobile asphalt plant is an ideal choice for project of scattered construction and single project with small construction volume.

Main features

1. Adopt Korea KMI mobile asphalt plant structure design, high mobility performance, small land occupied, convenient transportation and little downtime. 
2. Adopt AVIC brand Aviation Plugs, easy connection, fast disassembly and assembly wires. 
3. Simple and convenient production technology process, accurate, highly reliable and stable control system.
4. Move fast, save cost.
5. System of drying, weighing, mixing, discharging are full-automatically controlled. 
6. All the units are separated mutually while each unit can achieve seamless connection.

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How to Mobile
It's accordance with ordinary batch asphalt plant working principle. The difference is all asphalt plant components are installed on the mobile trailer chassis, which is convenient to move. Assembly the different trailer together can achieve the same function with ordinary asphalt mixing plant. The chassis is made according to the truck standard, such as EN536, EN60204, EN ISO 12100. Size is suitable for different pavement, such as high-speed road, the city road etc.

Mobile asphalt plant components (mobile)


Trailer 1: Cold aggregate system


Trailer 2: Drying drum and burning system


Trailer 3: Mixing tower: vibrating screen, hot aggregate bin, weighing system, mixer etc.


Trailer 4: Dust collection system (Optional: Water dust filter)


Trailer 5: Filler supply system(Optional: stationary type)
Bitument tank and hot oil heating system
Control system


All Asphalt Plant parts are independent existence, and at the same time it can realize seamless link.

Cold aggregate system (mobile)
Four storage bins and feeding belt conveyor are integrated into a chassis.
Single axle load bearing, 4 sets of tyre, semitrailer structure.
With separate support leg under working condition.

Drying system (mobile)
Drying drum and burner are in a chassis, semitrailer structure.
Double axle load bearing, 8 sets of tyre.
With separate support leg under working condition.
With all technical points of stationary type batch mix asphalt plant.
Drying drum using counterflow design and with thermal insulation layer.
Drying drum discharging equipped with temperature measuring device, real-time monitoring discharging temperature.

Main parameters of drying drum

Model

MAP800

MAP1000

MAP1500

Remark

Rated capacity (T/H)

64

80

120

5% moisture content

Driving power(KW)

22

4x7.5

4x11

 

Drum size

1500x6000

1500x6600

1800x8000

 

Fuel consumption of burner(kg/h)

400

600

850

Turn down ratio 1:3

Blower power of burner
(KW)

11

15

22

 

Mixing Tower (mobile)

Lift vibrating screen to the chassis platform in transportation condition.
Double axle load bearing, 8 sets of tyre.
With separate support leg under working condition, adopt the high place design, meet the transportation vehicle connect material directly and transportation.
Four-layer vibrating screen, large capacity hot aggregate bin.
Twin-shaft mixer, pneumatic rotary feeding door.

Main parameters of mixing Tower

Model

MAP800

MAP1000

MAP1500

Remark

Vibrating screen

7.5kw

11kw

11kw

 

Aggregate weighing hopper

800kg

1000kg

1500kg

Rated

Powder weighing hopper

80kg

150kg

250kg

 

Bitumen weighing hopper

80kg

80kg

120kg

 

Mixer capacity

800kg

800kg

1500kg

 

Mixer power

30kw

2x18.5

2x30kw

 

Asphalt spraying pump

5.5kw

7.5kw

11kw

Three-screw pump

Dust collection system(Mobile)


--Baghouse dust filter, induced draft fan, pipes integrated into on chassis.
--Double axles, wight tire, has independent support leg under working condition.
--Both the entrance and exit of the baghouse dust filter equipped with temperature testing device, can realized real-time temperature testing of the baghouse dust filter.
--The fan damper was electrical controlled, adjust the damper through computer or manual work according to the wind demand, make the fan and the whole asphalt mixing plant at its best working state.

Mineral powder supply system(mobile)

 

--Mineral powder bin, mineral powder elevator, mineral powder screw integrated into one chassis.

--Single axle, four sets of tire.

--The mineral powder bin has high-low material level meter, equipped with dust filter on the top of mineral powder bin.

Bitumen supply system(standard configuration is stationary type)

 

--The bitumen adopts thermal oil heating, convenient to operate, safe and reliable, the bitumen will not aging.

 

--Thermal oil central heating, more economical and practical.

 

--Bitumen pipeline adopts double structure, oil heating between the mezzanine.

 

--Direct thermal bitumen tank is optional.

Electrical control system(standard configuration is stationary type)


--International famous electrical elements, with reliable performance and durable service.
--Adopts PLC+ computer control, simple to operate. The operation interface is animation design, easy to understand.
--Multifunctional printing system(real-time print or storage print).
--The large capacity storage function formula.
--Optional remote fault detection.
--Container control room, durable, economical and beautiful.Equipped with insulation, good sealing performance.
--Manual/automatic operation switch freely.
--Control room dimension: 4.5x2.2x2.5m.

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     Mobile cold aggregate system             Mobile drying system                    Mobile mixing tower 
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      Mobile dust collection system           Mobile bitumen supply system        Electrical control system
Main parameters of MAP mobile asphalt plant
Model

MAP800

MAP1000

MAP1500

Remarks

Installation power(kw)

154

215

340 Standard configuration

Rated capacity(T/H)

64

80

120

5% moisture

Mixer volume(kg)

800

1000

1500 Rated

Mixing cycle(s)

45

45

45

 

Cold aggregate kinds

4

4

4

 

Fuel consumption for one ton(kg)

≦6.5

≦6.5

≦6.5 Light/heavy oil

Finished product temperature(°C)

140-180

140-180

140-180

 

Aggregate weighting precision

±0.5%

±0.5%

±0.5%

Dynamic

Mineral powder weighting precision

±0.5%

±0.5%

±0.5%

Dynamic
Bitumen weighting precision

±0.3%

±0.3%

±0.3%

Dynamic

Exhaust dust emission concentration

≦50mg/Nm3

≦50mg/Nm3

≦50mg/Nm3

Baghouse dust filter

SINOSUN group is your final solutions for mobile asphalt mixing plants.

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