SAP64 Asphalt Batching Plant-64TPH

 

 Components of SAP64 Asphalt Batching Plant

  • Cold Aggregate Feeding System
  • Drying System(Drying Drum & Burner)
  • Hot Aggregate Elevator
  • Mixing Tower(Vibrating Screen, Main Tower, Mixer, Weighing System)
  • Bitumen Supplying System
  • Dust Collecting System(Primary Dust Collecting, Secondary Dust Collecting)
  • Electrical Control System
  • Filler Supplying System
sap64-asphalt-batching-plant

1.Cold Aggregate Feeding System
a.SAP64 asphalt mixing plant consists of 4 units of cold aggregate bins. Each cold aggregate bin includes one set of variable speed discharge belt feeder.

sap64-cold-aggregate-system

b.There is one set of alarming device in each cold aggregate bin in case of no aggregates supplying during operation.
The belt feeder adopt variable speed to discharge the aggregates.
c.The Sand bin adopts vibrating device to prevent sticky aggregates hard being discharged into the belt feeder.

2.Drying Drum
a.The drying drum adopts gear drive to work.motor is started by reducing voltage, insulating layer adopted in outside of drying drum.
b.Countercurrent drying and efficient.
c.Burner selection of well-known brands (Opel, Riello, Black & Decker, etc.), but you can choose the combustion of pulverized coal or natural gas and other media.
d.Cylinder and dial steel manufacturing heat-resistant material blade, longer life.
3.Hot Aggregate Elevator
The hot aggregate elevator adopts flat link chain to drive, the chain bucket has protective device.
The non-return device adopted in drive wheel can prevent the chain from reversing.
4.Mixing Tower
a.The vibrating adopts four layer’s design. The outside of screen is closed by protective cover, so that dust won’t going out from the screen. Uniaxial external structure make the maintenance work more convenient.
b.Hot aggregate storage bin has level indicator,the hot aggregate storage bin has big volume so that feeding aggregates will be more stable.
c.Aggregate weighing system and filler weighing system all have anti-dust device.
d.The bitumen adopt secondary weighing, which will be more accurate. The usage of spiraling pump discharge the bitumen into the mixer uniformly.
e.The asphalt mixer adopt twin shaft design, pneumatic discharging finished product. f.Surrounding of discharging gate including attemperator.
g.The high locating structure can guaranty the dump truck loading the finished products easily.

sap64-asphalt-plant-parts

5.Bitumen System
The direct heating type bitumen tank is standard configuration, which is more convenient to operate.
The thermal oil heating transfer bitumen tank is optional.

6.Dust Collecting System
Adopting primary dust collecting by gravity, secondary dust collecting by water filter dust collecting design, which is more economical and reliable, easy operation.
The bulky grain can be recycled after primary dust collecting.
The secondary dust collecting can also adopt bag filter dust collecting.

sap64-dust-collection

7.Filler system
Client can feed the filler by manual or use automatic filler supplying structure.
8.Electronic Control
a.We adopt famous international brand (like SIEMENS, Schneider, ABB) electronic elements, working performance is reliable and stable.
b.The adoption of PLC and Industrial computer make the operation more easy.
c.The Multifunctional printer can print and storage date anytime.
d.Big capacity formula function can meet client's various need.
e.The Manual/automatic operation can be shifted freely.

Main Technical Parameters Of SAP64 Asphalt Batching Plant:

Rated Capacity

64T/H

Under standard working condition

Installation Power

154KW

Standard, fuel type: oil

Size of Aggregates

4

 

Rated Drying Capacity

64T/H

5% moisture

Mixing period

45S

 

Capacity of mixer

800kg

Rated

Fuel Consumption

≤6.5kg/T finished product

 

Fuel type

Bunker oil/ Diesel

 

Control method

Manual/ Automatic

 

Temperature of finished product

140-180°C

 

Aggregate weighing accuracy

±0.5%

Dynamic condition

Filler weighing accuracy

±0.5%

Dynamic condition

Bitumen weighing accuracy

±0.3%

Dynamic condition

Emission Concentration

≤200mg/Nm3

Water dust collector

 
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